A tonnage monitor is a meter used on a
stamping press
A stamping press is a metalworking machine tool used to shape or cut metal by deforming it with a die. In simple terms, a stamping press is the modern day equivalent of a hammer and anvil. The difference is that a stamping press uses precision ...
to measure the force applied by the ram. In a press, the cutting and forming tools in the die will wear down, requiring increasing effort to stamp the part. A tonnage monitor allows the user to observe this degradation and decide when it is time to sharpen and adjust the die. It generally uses
strain gauge
A strain gauge (also spelled strain gage) is a device used to measure strain on an object. Invented by Edward E. Simmons and Arthur C. Ruge in 1938, the most common type of strain gauge consists of an insulating flexible backing which supports ...
s attached to the frame or tie rods of the press. The gauges provide an electric signal by means of
piezoelectric effect
Piezoelectricity (, ) is the electric charge that accumulates in certain solid materials—such as crystals, certain ceramics, and biological matter such as bone, DNA, and various proteins—in response to applied Stress (mechanics), mechanical s ...
as they are stretched during press operation.
The tonnage monitor may provide any of the following additional features:
* Warning indication when the load exceeds a setpoint
* A press stop signal to halt the press at the top of the stroke for when the load exceeds a set point. This signal is generally used to watch for sudden events such as a tool breaking or a part becoming jammed.
* Recording of successive press hits to show the operational trend
* Graphing of a single stroke. With a progressive die, such a graph can be used by the tool and die maker to view the operation of the different cutting pieces and thereby optimize tool performance.
Machine tools